Industrial Solution

Industry

Factories

Company Overview

Industrial Solution is a Kuwait-based manufacturer specializing in the design and production of door frames and architraves. In addition to its manufacturing operations, the company serves both retail and wholesale customers, delivering customized solutions for residential, commercial, and construction projects with an integrated sales and manufacturing process

Challenges

Manufacturing

• Operating two manufacturing lines using the same raw materials while producing different finished products.
• Difficulty accurately allocating raw material consumption between production lines.
• Manual creation of Bills of Materials (BOMs) for customized customer orders.
• Tracking recycled materials generated during production.
• Limited visibility into production costs, material utilization, and inventory valuation.
• Maintaining accurate stock levels for raw materials, finished goods, and recycled materials.

Sales & Distribution

• Managing both retail and wholesale sales operations from a single platform.
• Synchronizing customer orders with production planning.
• Capturing online customer payments through the Hessaby payment gateway.
• Controlling operational expenses and profitability.

Our Solution

We implemented a comprehensive Odoo ERP solution by combining Odoo's standard applications with a Custom Production Management Module designed specifically for the company's manufacturing workflow.

Manufacturing Solution

• Dynamic Bill of Materials (BOM) generated automatically for each sales order.
• Automatic calculation and allocation of raw material consumption based on the ordered product.
• Production workflow supporting both manufacturing lines while using shared raw materials.
• Automatic registration of finished goods after production completion.
• Automatic recording and inventory tracking of recycled materials.
• Real-time inventory and production cost updates.

Sales & Financial Solution

• Integrated Retail and Wholesale Sales Management.
• End-to-end Sales-to-Production workflow.
• Purchase and Inventory integration.
• Accounting and Expense Management.
• Hessaby Payment Gateway Integration for secure online payment collection.

Key Modules Implemented

Manufacturing

• Custom Production Management
• Inventory
• Purchase

Sales & Finance

• Sales
• Accounting
• Expenses
• Hessaby Payment Gateway Integration

Results

• Automated production planning with dynamic BOM generation for every customer order.
• Accurate allocation of material consumption across two manufacturing lines.
• Complete traceability of raw materials, finished products, and recycled materials.
• Improved inventory accuracy and manufacturing cost control.
• Streamlined retail and wholesale sales processes integrated directly with production.
• Faster order fulfillment through automated production workflows.
• Secure online payment collection via the Hessaby Payment Gateway.
• Enhanced operational efficiency, production visibility, and financial reporting.